Wear Protection for Power
Kalenborn Offers Engineered Solutions
Lining Materials
| Raw Materials | Components | Lining Materials |
|---|---|---|
| Stacker Reclaimer | Bucket wheel, transfer chutes, bunkers | KALMETALL, KALOCER, ABRESIST, KALEN |
| Crushers and Screens | Housings, chutes, transfer chutes | KALMETALL, KALOCER, KALEN, KALCAST |
| Coal bunkers | Transfer chutes, crushers, sifters | KALEN, ABRESIST, KALMETALL, KALOCER, KALCAST |
| Coal pulverizers | Vertical mills, ball/pebble mills, separators, cyclones | KALMETALL, KALCAST, ABRESIST, KALCRET, KALOCER |
| Boilers | Pulverized coal lines, burners | KALMETALL, KALCAST, ABRESIST, KALCRET, KALOCER, KALSICA |
| Wet deslagger | Drop shafts, transfer chutes | ABRESIST, KALOCER, KALCRET, KALMETALL |
| Bottom ash silos | Mixers, hydraulic bottom ash piping | ABRESIST, KALOCER, KALCRET, KALMETALL |
| Flue gas coolers | Ducts, heat exchangers | KALCRET, KALCOR, KALSICA |
| Filters | Pneumatic fly ash piping | ABRESIST, KALOCER, KALCOR |
| Fly ash silos | Discharge equipment, injectors | KALEN, KALCERAM, ABRESIST, KALOCER, KALCOR |
| Limestone mills | Raw material bunkers, transfer chutes | KALEN, KALCERAM, ABRESIST, KALCAST, KALMETALL |
| Limestone silos | Transfer chutes | KALEN, KALCERAM, ABRESIST |
| Mixers | Pumps, hydraulic conveyor piping | ABRESIST, KALOCER, KALCRET, KALCAST, KALMETALL |
| Gypsum silos | Chain conveyors, Transfer chutes | KALCRET, KALCOR, ABRESIST, KALOCER, KALMETALL |
Brand Names
- ABRESIST-Fused Cast Basalt
- KALCAST- High Chrome Castings
- KALCOR- Zirconium Corundum
- KALCOR S- Sintered Zirconium Corundum
- KALCRET- Cement Bonded Hard Compounds
- KALEA- High Performance Elastomer Liner Systems
- KALFLEX- Flexible Hoses Lined with Wear Material
- KALIMPACT- Hybrid Ceramic and Rubber Liner systems
- KALMETALL- Hard overlay welding
- KALOCER- High Alumina Ceramics
- KALPOXY- Wear Compounds and Corrosion Resistant Coatings
- KALSICA- Silicon Carbide Ceramics
KALPOXY
100% Solids High Build Epoxy Coatings
Solvent free formulations that can be sprayed or applied with a roller/brush. The line of Kalpoxy formulations are all fast cure, encapsulating, high build, anticorrosive, and the finish offers a low coefficient of friction for extra smooth dense surfaces. We can enhance formulations for the following service duties; 50% caustic sodas, 98% sulfuric acid, alkalis and hydrocarbons. Kalpoxy formulations can be applied to steel and concrete in air or underwater. Some common applications in concrete and structural steel restoration; beams, containment tanks, culverts, equipment, exterior pipe, flooring and floor drains, flumes and thickener components.
Increased Operating Life
Equipment is constantly at risk for failure when operating in a mine and/or in a process plant. Our proven solutions based on a 100+ year history allow our customers to predict risk more accurately and know they have the best wear solutions available. From raw materials handling, crushing & grinding, separation, floatation, classification, wastewater, product handling, tailings/refuse, we have an engineered solution designed to extend the operating life over existing materials.
5D Engineering
A powerful combination of 3D scanning with global experience and custom-engineered solutions that provide our clients with accurate, convenient, reliable, and safe wear and corrosion protection lining systems.
Field Installation Service
Our field service team is a group of highly experienced, hand-picked industry professionals who are deeply engaged with our customers. While at your site our team will provide a full service experience; from the job specific safety analysis, to timely communication on the entire aspect of the job.
Our safety performance record speaks for itself and our field experience with ceramic linings and corrosion control coatings is the best in class. We welcome the chance to show you why are asked to return to our customer sites, time and time again. Allow us the opportunity to be part of your engineered solution team today.
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