Wear Protection for Mining
Kalenborn Offers Engineered Solutions
Engineered for Endurance
Our proven solutions, based on our 100 years of experience, allow our customers to know they have the best wear and corrosion solutions available. From raw material handling, crushing, grinding separation, floatation, classification, wastewater, product handling and tailings we have an engineered solution designed to extend the operating life over existing materials.
Lining Materials
| Components | Lining Materials |
|---|---|
| Crusher Feed Plates, Transfer Chutes | KALCAST, KALCOR, KALIMPACT, KALMETALL |
| Crusher Feed Plates, Transfer Chutes | KALCAST, KALCOR, KALIMPACT, KALMETALL |
| Stacker Reclaimer Head, Ganty, Bucket Wheel Chutes | KALCAST, KALIMPACT, KALEMETALL, KALOCER |
| Silos, Bunkers, Hoopers, Feeder Pans | ABRESIST, KALCRET, KALMETALL, KALOCER |
| Mill Feed Spout Linings, Mill Linings, VRM Linings | KALCAST, KALIMPACT, KALMETALL, KALOCER |
| Screen Feed, Discharge Chutes | ABRESIST, KALCAST, KALIMPACT, KALMETALL |
| Belt Conveyor Transfer, Skirtboard (Canoe) Liners | KALCAST, KALIMPACT, KALMETALL, KALOCER |
| Hydrocyclone Feed Pipe, Distributors, Launders | ABRESIST, KALCOR, KALCRET, KALOCER, KALSICA |
| Process and Tailings Slurry Piping, Flumes | ABRESIST, KALCOR, KALCRET, KALFLEX, KALOCER |
| Filter Press Valves, Piping | ABRESIST, KALEA, KALFLEX, KALOCER, KALSICA |
| Air Classifiers/Cyclone Separators, Process Pipe | ABRESIST, KALCOR, KALMETALL, KALOCER, KALSICA |
Brand Names
- ABRESIST-Fused Cast Basalt
- KALCAST- High Chrome Castings
- KALCOR- Zirconium Corundum
- KALCOR S- Sintered Zirconium Corundum
- KALCRET- Cement Bonded Hard Compounds
- KALEA- High Performance Elastomer Liner Systems
- KALFLEX- Flexible Hoses Lined with Wear Material
- KALIMPACT- Hybrid Ceramic and Rubber Liner systems
- KALMETALL- Hard overlay welding
- KALOCER- High Alumina Ceramics
- KALPOXY- Wear Compounds and Corrosion Resistant Coatings
- KALSICA- Silicon Carbide Ceramics
KALPOXY
100% Solids High Build Epoxy Coatings
Solvent free formulations that can be sprayed or applied with a roller/brush. The line of Kalpoxy formulations are all fast cure, encapsulating, high build, anticorrosive, and the finish offers a low coefficient of friction for extra smooth dense surfaces. We can enhance formulations for the following service duties; 50% caustic sodas, 98% sulfuric acid, alkalis and hydrocarbons. Kalpoxy formulations can be applied to steel and concrete in air or underwater. Some common applications in concrete and structural steel restoration; beams, containment tanks, culverts, equipment, exterior pipe, flooring and floor drains, flumes and thickener components.
Increased Operating Life
Equipment is constantly at risk for failure when operating in a mine and/or in a process plant. Our proven solutions based on a 100+ year history allow our customers to predict risk more accurately and know they have the best wear solutions available. From raw materials handling, crushing & grinding, separation, floatation, classification, wastewater, product handling, tailings/refuse, we have an engineered solution designed to extend the operating life over existing materials.
5D Engineering
A powerful combination of 3D scanning with global experience and custom-engineered solutions that provide our clients with accurate, convenient, reliable, and safe wear and corrosion protection lining systems.
Field Installation Service
Our field service team is a group of highly experienced, hand-picked industry professionals who are deeply engaged with our customers. While at your site our team will provide a full service experience; from the job specific safety analysis, to timely communication on the entire aspect of the job.
Our safety performance record speaks for itself and our field experience with ceramic linings and corrosion control coatings is the best in class. We welcome the chance to show you why are asked to return to our customer sites, time and time again. Allow us the opportunity to be part of your engineered solution team today.
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