Wear Protection for Iron and Steel
Kalenborn Offers Engineered Solutions
Reliable Protection
In the Iron and Steel industry, our proven wear protection solutions are designed to maximize equipment lifespan and boost operational efficiency. From melt shops and rolling mills to DRI, coke making, sinter plants, and blast furnaces, our high-performance abrasion-resistant materials, pipe systems, and custom solutions provide a robust defense against wear and erosion at every production stage. With over 100 years of experience, we helps iron and steel facilities reduce maintenance, avoid downtime, and maintain the integrity of critical industrial assets.
Lining Materials
| Raw Materials | Components | Lining Materials |
|---|---|---|
| Stacker Reclaimer | Head Chute, Transfer and Gantry Chutes, Bucket Liners & Teeth, Skirt Boards | KALCAST, KALMETALL, KALIMPACT, KALOCER, ABRESIST, KALEN |
| Crushers and Screens | Feed Chutes, Feeders, Hoppers, Cross Tube Liners, Housing, Slides | KALEN, ABRESIST, KALMETALL, KALOCER |
| Coal Handling | Silos, Hoppers, Crushers, Larry Car, Screens | KALEN, ABRESIST, KALMETALL, KALOCER |
| Quenching & Coke Wharfs | Guide Car, Quench Car, Coke Wharf, Coke Conveyor Skirt Boards | KALCRET, KALCOR, KALMETALL |
| Coke Screening Station | Chutes, Screen Feed and Discharge Chutes, Breeze Hopper, Skirt Boards | KALOCER, ABRESIST, KALMETALL, KALIMPACT |
| Emissions | Coke Side Emissions, Scrubber, Discharge and extraction equipment | KALCERAM, KALCOR, KALSICA, KALMETALL, KALCRET |
| Dust Collection | Silos, Vibratory Feeders, Skirt Boards, Chutes, Mix and Re-Roll Drum, Hearth Layer Chute | KALCRET, ABRESIST, KALOCER, KALIMPACT |
| Sinter Mix | Pallet Seal Bars, Crash Deck, Hot Screens, Cooler Feed Chute | KALMETALL, KALCOR, KALCRET |
| Sinter Machine | Sinter Plant Wind Boxes/Dust Collection Hoods, Fans, Cyclones | KALOCER, KALMETALL, KALCRET, KALCOR |
| Stockhouse | Raw Material Hoppers, Vibratory Feeders, Coke and Ore Screens, & Weigh Hoppers, Skip Cars, Conveyor Head Chutes and Skirt Boards | KALOCER, KALCOR, KALIMPACT, ABRESIST, KALMETALL |
| Blast Furnace | Receiving Hopper, Revolving Hopper, Bell-Less Top Equipment, Equalizing Relief Piping | KALOCER, KALCOR, KALIMPACT, ABRESIST, KALMETALL |
| Blast Furnace Emissions | Axial Cyclones, Dust Catcher, Gas Cleaning, Level Control Piping, Pulverized Coal Injection | KALOCER, KALMETALL, ABRESIST, KALCOR |
| Slag Granulation | Slag Condensing Tower, Tanks, Sumps, Distributor, Slow Down Boxes, Flumes, Slag / Sand Pipelines and Silos | KALCRET, KALCOR, ABRESIST, KALOCER, KALMETALL |
| Direct Reduced Iron | Oxide Hoppers, Conveyor Transfer, Charge Hoppers, Reactor Feed Pipe, Reactor Cone, Process Gas System/ Venturi Piping, EAF Feed Piping/Chutes | KALCRET, KALCOR, ABRESIST, KALOCER, KALMETALL |
| Steelmaking | Alloy Feed System, Chutes Vibratory Feeders, Carbon and Limestone Injection Piping, Dedusting | KALMETALL, KALOCER, ABRESIST, KALCRET, KALCOR |
| Hot Mill | De-Scaler Hoods, Scale Flumes and scale water pipelines, Feed well Thickener / clarifier | ABRESIST, KALCRET, KALMETALL, KALOCER |
Brand Names
- ABRESIST-Fused Cast Basalt
- KALCAST- High Chrome Castings
- KALCOR- Zirconium Corundum
- KALCOR S- Sintered Zirconium Corundum
- KALCRET- Cement Bonded Hard Compounds
- KALEA- High Performance Elastomer Liner Systems
- KALFLEX- Flexible Hoses Lined with Wear Material
- KALIMPACT- Hybrid Ceramic and Rubber Liner systems
- KALMETALL- Hard overlay welding
- KALOCER- High Alumina Ceramics
- KALPOXY- Wear Compounds and Corrosion Resistant Coatings
- KALSICA- Silicon Carbide Ceramics
KALPOXY
100% Solids High Build Epoxy Coatings
Solvent free formulations that can be sprayed or applied with a roller/brush. The line of Kalpoxy formulations are all fast cure, encapsulating, high build, anticorrosive, and the finish offers a low coefficient of friction for extra smooth dense surfaces. We can enhance formulations for the following service duties; 50% caustic sodas, 98% sulfuric acid, alkalis and hydrocarbons. Kalpoxy formulations can be applied to steel and concrete in air or underwater. Some common applications in concrete and structural steel restoration; beams, containment tanks, culverts, equipment, exterior pipe, flooring and floor drains, flumes and thickener components.
Increased Operating Life
Equipment is constantly at risk for failure when operating in a mine and/or in a process plant. Our proven solutions based on a 100+ year history allow our customers to predict risk more accurately and know they have the best wear solutions available. From raw materials handling, crushing & grinding, separation, floatation, classification, wastewater, product handling, tailings/refuse, we have an engineered solution designed to extend the operating life over existing materials.
5D Engineering
A powerful combination of 3D scanning with global experience and custom-engineered solutions that provide our clients with accurate, convenient, reliable, and safe wear and corrosion protection lining systems.
Field Installation Service
Our field service team is a group of highly experienced, hand-picked industry professionals who are deeply engaged with our customers. While at your site our team will provide a full service experience; from the job specific safety analysis, to timely communication on the entire aspect of the job.
Our safety performance record speaks for itself and our field experience with ceramic linings and corrosion control coatings is the best in class. We welcome the chance to show you why are asked to return to our customer sites, time and time again. Allow us the opportunity to be part of your engineered solution team today.
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